Design Features of Cold Forming Equipment
1. The new development direction of cold roll forming equipment in material forming
In recent years, users' understanding of cold roll forming equipment has been greatly improved. The cross-sectional shape of cold-formed steel can be very complicated, and the production equipment and process are relatively simple. The one-time investment is small, the start-up is fast, the production is flexible, and the length, width, and thickness are arbitrary. The choice is not limited to the first batch; the product has a smooth surface and high dimensional accuracy; the same cross-sectional shape and size performance can save 15-50% of metal. Although the unit price is higher than that of hot-rolled profiles, the engineering cost is still lower than that of commonly used materials. These features determine With its strong vitality, cold-formed steel will inevitably be welcomed by all industries and departments.
2. Design features of cold roll forming equipment
The main part of the cold roll forming equipment is the roll. The design of the roll is very important, and its design features are as follows:
1) The principle of the average force of each pass of the cold-formed forming equipment, the rollers are equally stressed, and the wear is balanced, which increases the service life of the rollers.
2) The material used for the roll is to use its wear resistance, but the specific strength and hardness are contradictory. The red hardness of C12MoV should be used during heat treatment. After quenching, the hardness can be achieved by two to three tempering.
3) The arc part of the track is the main part of the cold forming equipment. The arc position after the first few passes is pressed and formed. When the vertical edge is rolled and folded in the later pass, the formed arc shall be protected by the upper and lower rolls or horizontal wheels. Control. Otherwise, the arc position of the material will change during the stretching process. R becomes smaller and becomes a triangle. When R becomes larger, the mating rail will shake, the force will be uneven, the slide rail will be deformed, and the service life will be reduced.
4) Rolling stability problem. The problem of material deflection in the raceway is often encountered during production. In fact, a single set of rollers is asymmetrical, the left side is stressed, and the material deviates to the right; the right side is heavily stressed, the material Swing to the left.
