Metal Lampshade Cold Roll Forming Machine:High-Precision Metal Lampshades

Traditional manufacturing methods often involve multiple manual operations, resulting in inconsistent quality, low productivity, and higher labor costs. In contrast, the Metal Lampshade Cold Roll Forming Machine developed by BOSJ provides an efficient, automated, and highly accurate manufacturing solution.

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What Is A Metal Lampshade Cold Roll Forming Machine?

A Metal Lampshade Cold Roll Forming Machine is a specialized production line designed to continuously transform steel coils into lampshade profiles through multiple roll-forming stations without heating the material.

The machine integrates:

  • Decoiling
  • Servo feeding
  • Leveling
  • Punching
  • Roll forming
  • Cutting
  • Collection

This fully automated production process significantly improves production efficiency and ensures excellent dimensional consistency.

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Production Line Layout

The BOSJ Metal Lampshade Production Line consists of:

  1. Decoiler:The decoiler supports steel coils and continuously feeds material into the production line.
  2. Servo Feeding System:Provides precise material positioning and feeding accuracy.
  3. Leveling Machine:Removes coil stress and improves material flatness.
  4. Punching Unit:Completes required holes and slots before forming.
  5. Roll Forming Unit:Gradually shapes the metal strip into the required lampshade profile.
  6. Hydraulic Cutting System:Cuts products to specified lengths.
  7. Collection System:Automatically stacks finished products.

Technical Specifications

Item Parameter
Material Q235 Galvanized Steel
Thickness 3 mm
Coil Weight 3 Ton
Coil Inner Diameter 350 mm
Production Speed 16 m/min
Roller Material GCr15 Quenched
Drive System Gearbox Transmission
Motor Power 65 KW
Control System PLC Automatic Control
Machine Size 30×2×1.7 m

Advantages of Metal Lampshade Roll Forming Technology

  1. High Production Efficiency:Continuous roll forming enables uninterrupted production, significantly increasing output compared with traditional stamping methods.
  2. Excellent Product Consistency:Each lampshade is produced under identical forming conditions, ensuring uniform dimensions and appearance.
  3. Reduced Material Waste:Cold roll forming optimizes material utilization and minimizes scrap generation.
  4. Lower Labor Costs:Automated production reduces manual intervention and labor dependency.
  5. Flexible Product Design:Different lampshade shapes can be manufactured by modifying tooling configurations.

Applications of Metal Lampshades

Modern metal lampshades are widely used in:

  • Residential Lighting
  • Commercial Lighting
  • Industrial Lighting
  • Decorative Lighting
  • Hotel Lighting
  • Architectural Lighting
  • Smart Lighting Systems

The growing global lighting market continues to increase demand for precision-formed lampshade products.

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Why Choose BOSJ Metal Lampshade Roll Forming Machine?

BOSJ specializes in high-precision roll forming production lines and has extensive experience in customized metal profile manufacturing solutions. The company provides:

  • Customized machine design
  • PLC intelligent control
  • High-precision forming rollers
  • Stable gearbox transmission
  • Professional engineering support
  • Global technical service

The company serves industries including construction, electrical equipment, automotive manufacturing, storage systems, and industrial profile production.

Future Trends of Lampshade Manufacturing

Industry development is moving toward:

  • Intelligent Manufacturing
  • Digital Production Management
  • Flexible Manufacturing
  • Energy Saving Production
  • High-Speed Roll Forming
  • Industry 4.0 Integration

Metal lampshade roll forming technology will continue playing a critical role in improving production efficiency and product quality.

Conclusion

The BOSJ Metal Lampshade Cold Roll Forming Machine combines advanced roll forming technology, intelligent automation, and precision manufacturing to provide a reliable solution for modern lampshade production.

With advantages such as high productivity, stable quality, low material waste, and flexible customization capabilities, it represents an ideal investment for lighting manufacturers seeking sustainable growth and competitive advantages in the global market.

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